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AMR & AGV WarehouseAutomation

Learn what AMRs and AGVs are, how they differ, and how JASCI orchestrates robots, people, and automation across pallet, case, and goods-to-person workflows.

Version 2.2|Last Updated: December 2025|JASCI Cloud WMS & WES Platform

What Is an AMR & AGV?

Autonomous Mobile Robots (AMRs) and Automated Guided Vehicles (AGVs) are autonomous transport systems used in warehouses to move pallets, cases, totes, and carts without manual forklift or cart travel.

While they are often grouped together, AMRs and AGVs are built for very different types of work. Understanding this distinction is critical before designing warehouse automation or selecting robotics technology.

AMRs (Autonomous Mobile Robots)

AMRs are intelligent, self-navigating robots that use sensors, cameras, and onboard software to move through a warehouse without fixed infrastructure. They dynamically plan their routes, avoid obstacles (including people and other robots), and adapt to changing environments in real time.

  • Navigation: LiDAR, vision systems, SLAM (Simultaneous Localization and Mapping)
  • Best for: Tote transport, cart movement, goods-to-person picking, zone-to-zone transfers
  • Payload: Typically lighter loads (totes, cases, small carts)
  • Flexibility: High—no floor modifications required, easily redeployed

AGVs (Automated Guided Vehicles)

AGVs are heavy-duty transport vehicles that follow predetermined paths using magnetic tape, floor markers, or wire guidance embedded in the warehouse floor. They excel at repetitive, high-volume pallet movement along fixed routes.

  • Navigation: Magnetic tape, painted lines, embedded wires, or laser reflectors
  • Best for: Pallet transport, forklift replacement, putaway to racking, dock-to-storage moves
  • Payload: Heavy loads (full pallets, multiple tons)
  • Flexibility: Lower—path changes require physical infrastructure updates

The key difference: AMRs think and adapt; AGVs follow and execute. AMRs are ideal for dynamic environments where routes change frequently. AGVs are ideal for high-volume, predictable transport where maximum payload capacity and reliability matter most.

Many modern warehouses deploy both technologies together—AGVs for heavy pallet moves from receiving to storage, and AMRs for flexible tote delivery to pick stations. JASCI's orchestration layer coordinates both robot types through a single WMS, ensuring seamless handoffs and optimal task assignment.

AMRs

Flexible, intelligent navigation for totes, cases, and carts

AGVs

Heavy-duty pallet transport with vertical lift capability

JASCI Orchestration

Unified control layer that coordinates both robot types

Key Takeaways

AMRs and AGVs solve different warehouse problems

AMRs are optimized for flexible, floor-level workflows

AGVs are optimized for pallet movement and higher lift

Most advanced warehouses use both

JASCI orchestrates AMRs, AGVs, people, and fixed automation together

Autonomous Mobile Robots

Autonomous Mobile Robots (AMRs)

AMRs are designed for dynamic, fast-changing warehouse environments.

They navigate using SLAM (Simultaneous Localization and Mapping) or 2D barcodes embedded in the floor. AMRs operate primarily at floor level and adapt easily to changing layouts, order profiles, and workflows.

AMRs are widely used in eCommerce, 3PL, and omni-channel fulfillment where flexibility and speed matter more than lift height.

Typical AMR Use Cases

Goods-to-person picking for each and case picking
Transporting totes, cases, or pallets on mobile stands
Pick carts that travel aisles with workers
Zone picking and consolidation
Pick-and-delivery (P&D) workflows that reduce walking

Typical AGV Use Cases

Pallet transport from receiving docks
Putaway into reserve or high-bay storage
Replenishment from reserve to forward pick
Pallet retrieval for outbound staging
Integration with gantries, conveyors, and pallet automation
Automated Guided Vehicles

Automated Guided Vehicles (AGVs)

AGVs are designed for heavy, structured pallet movement.

They typically carry full pallets without pallet stands and include counterbalance weight that allows them to lift pallets to higher vertical elevations. AGVs follow more structured paths and are optimized for consistent, high-throughput pallet transport.

AGVs are commonly deployed in pallet-intensive warehouses with high inbound and outbound volume.

AMRs and AGVs Are Complementary

AMRs and AGVs are not competing technologies.

AGVs Handle

Pallet movement, receiving, and reserve storage

AMRs Handle

Floor-level picking, goods-to-person, and flexible transport

Both can be used for pick-and-delivery workflows.

The real challenge is coordinating them intelligently.

That coordination layer is orchestration.

What Is AMR & AGV Orchestration?

AMR & AGV orchestration is the decision-making layer that determines:

What should move

When it should move

Which resource should move it

Robots are very good at movement. They know how to navigate, avoid obstacles, lift loads, and execute tasks once assigned.

What robots do not know is:

Which order is most urgent
Which pallet should be moved first
Whether picking is waiting on replenishment
If docks, buffers, or gantries are congested
Whether a robot task should wait, reroute, or be canceled

That logic lives above the robots. JASCI provides this orchestration layer.

Why Orchestration Is Required

Without orchestration, robots operate in isolation.

Each robot fleet system may execute tasks efficiently, but it does not understand order priority and shipping cutoffs, inventory strategy, labor availability, downstream bottlenecks, or overall warehouse demand.

This often results in robots moving product that does not need to move yet, while higher-priority work waits.

Orchestration ensures robots always work on the right task at the right time.

A Simple Warehouse Example

Scenario: Pallets are received in the morning. AGVs move pallets into reserve storage. AMRs are available on the floor. Same-day orders begin dropping.

Without Orchestration

AGVs continue putaway because it was scheduled
Forward pick locations run empty
Pickers wait for replenishment
Supervisors manually intervene
Robots are active, but shipping is delayed

Robots are active, but shipping is delayed.

With JASCI Orchestration

Orders are released and analyzed in real time
JASCI detects upcoming stock-outs in forward pick
Replenishment work is created immediately
AGVs retrieve the correct pallets from reserve
Pallets are delivered to replenishment or automation buffers
AMRs are dispatched to support goods-to-person picking
Picking, packing, and shipping continue without interruption

No manual triggers.

No wasted robot movement.

No missed cutoffs.

What JASCI Orchestrates

JASCI continuously evaluates live operational data, including:

JASCI Evaluates

Order volume, priority, and ship cutoffs
Inventory availability and location
Replenishment urgency
Dock, buffer, and staging capacity
Gantry, conveyor, and automation demand
Robot availability and status

Based on This, JASCI Decides

What work should be created
Which robot type should perform it
When work should be released
Where robots should deliver

How JASCI Works with Robots

How JASCI Works with AMRs

For AMR-based workflows

Goods-to-person picking for each and case operations
Tote and pallet movement on mobile stands
Pick cart automation that reduces walking
Zone picking and consolidation
Pick-and-delivery workflows

AMRs remain flexible.
JASCI controls sequencing and priority.

How JASCI Works with AGVs

For pallet-centric workflows

Pallet transport from receiving docks or conveyors
Putaway to reserve or high-bay storage
Replenishment moves to forward pick or automation buffers
Pallet retrieval for outbound staging
Pick-and-delivery tasks where AGVs perform part of the workflow

AGVs handle heavy lift.
JASCI controls timing and demand.

Closed-Loop Execution & Recovery

Orchestration does not stop once work is released.

JASCI:

Sends work instructions to robot fleet systems
Monitors execution in real time
Confirms task completion
Detects failures or delays
Automatically reroutes or recreates work

This closed-loop model prevents stranded pallets, lost work, and manual recovery.

Open Platform

Open, Vendor-Agnostic Robotics Platform

JASCI is built as an open execution platform, not a closed robotics ecosystem.

Supported Robotics Ecosystem

JASCI works with leading AMR and AGV providers, including:

Dematic
Geek+
Quicktron
Mushiny
SEER

Additional vendors can be added without re-architecting the WMS.

The JASCI Advantage

JASCI was designed for mixed automation environments.

One execution engine for people, AMRs, AGVs, gantries, and conveyors
Demand-driven logic instead of static rules
Closed-loop execution with real-time visibility
Scales from pilot automation to fully autonomous facilities

Robots move product.

JASCI decides what should move and when.

Ready to Orchestrate Your Robot Fleet?

See how JASCI can coordinate AMRs, AGVs, people, and automation for maximum warehouse efficiency.