Key Benefits of Pallet Shuttle Systems
Maximized Storage
Scale from 2,000 to 90,000 pallets within a smaller footprint using vertical space.
Labor Optimization
Reduces manual labor and forklifts, eliminating wide aisles and lowering costs.
Enhanced Speed
Increases pallet movement speed for inbound/outbound, handling peak periods easily.
Safety & Accuracy
Minimizes errors, reduces workplace injuries, and simplifies training.
Introduction
Modern warehousing faces a host of challenges: optimizing space, managing labor costs, and ensuring accuracy in order fulfillment. As demands for efficiency grow, businesses need innovative solutions that address these challenges head-on.
Enter JASCI Software and Movu Robotics—a dynamic partnership transforming warehouse operations through advanced automation with intelligent software.
What are Movu Robotics Pallet Shuttle Systems?
Movu Robotics designs and manufactures the Atlas pallet shuttles, which maximize space utilization and simplify pallet movements. These autonomous shuttles navigate narrow aisles independently, eliminating the need for manual forklifts.
Maximum pallet positions in a single array
Reduction in space needed vs. traditional storage
Years of stow Group experience
Pallets are stored in a rack array, typically holding 1,000 - 90,000 pallet positions. By adding elevators, pallets can travel vertically for both storage (put-away) and retrieval (picking). The reduction in space and labor provides a quick ROI for manufacturers and warehouses.
About Movu Robotics: Part of the well-known stow Group (formerly stow Robotics), a globally recognized leader in designing and manufacturing storage solutions with over 40 years of experience.
How JASCI Software Controls Pallet Shuttles
JASCI's integration with the Movu Atlas Shuttle solution delivers unmatched control and performance for pallet shuttle operations.
JASCI Software is a global leader in logistics with its “Smart Warehouse Platform.” This next-generation platform brings intelligence for WMS, WES, Robotics & Analytics in a single system.
JASCI provides a complete Movu Robotics solution to perform critical functions for every Movu Atlas pallet shuttle system. It goes beyond regular Warehouse Management Systems by offering:
Complete Control
Full orchestration of shuttle missions and movements
Traffic Management
Real-time monitoring and congestion prevention
Dynamic Slotting
AI-optimized storage and retrieval locations
Task Management
ALIDA technology for intelligent dynamic assignment
5 Key Components for a Successful Pallet Shuttle Solution
Robotic Execution System (REX) & API Platform
The central “brain” managing pallet induction, storage, retrieval, and staging. Acts as the communication hub with host ERP or WMS.
Shuttle Controller & Shuttles
The PLC controller and robotic shuttles execute missions and tasks assigned by JASCI to efficiently move pallets.
Elevator Lifts
Facilitate vertical movement of pallets for both inbound and outbound missions, ensuring smooth transitions.
Pallet Conveyors & Scanners
Handle pallet induction into the storage array and position pallets for elevators or shuttles accurately.
Racking & Position Tags
Pallet racking provides structured storage while position tags enable precise pallet positioning within lanes.
How JASCI's REX System Works with Movu Atlas
Location Management & Position Tracking
- Simplifies location setup by assigning “Position Tags” for precise tracking
- Tracks pallet drop-off and pickup points in centimeters for deep lane accuracy
- Monitors shuttle movements to prevent traffic bottlenecks
AI-Driven Slotting Optimization
- Considers product characteristics, expiration dates, lot control, and demand patterns
- Balances storage vertically and horizontally across all levels
- Decreases shuttle travel time and reduces congestion by level
Dynamic Shuttle Missions
- Real-time decision making automatically assigns missions based on operational demands
- Prioritizes high-priority missions by dynamically scheduling operations
- Adjusts shuttle missions during peak and non-peak periods
Real-Time Traffic Management (ALIDA)
- Continuously monitors missions and shuttles in real time
- Intelligently optimizes missions to maximize throughput
- Prevents bottlenecks and eliminates deadlocks without manual intervention
Adaptive Elevator Controls
- Dynamically switches between inbound storage and outbound retrieval based on demand
- Maximizes pallet movement rates for high-performance operations
- Supports both small and large shuttle systems with scalable performance
Additional JASCI Capabilities
Inventory Management
Complete tracking of all inventory within the pallet storage array—lot numbers, serial numbers, expiration dates. Place inventory on hold for QC and retrieve for audits.
Smart Allocation
SmartTask workflow technology enables precise allocation rules, optimizing inventory selection and minimizing unnecessary pallet movements.
Pallet Shuffling Optimization
Advanced shuffling logic for deep lane storage efficiently “digs” pallets for QC and orders while minimizing disruption.
Conveyor Controls
Direct communication with PLCs to manage conveyors and scanners, ensuring correct pallet pickup and preventing out-of-sequence operations.
ERP/WMS Integration
Cloud-based APIs for seamless integration with your existing ERP or WMS systems through standard APIs.
Analytics & Dashboards
Full reporting platform with real-time and historical data. Customizable dashboards to monitor shuttle system performance.
Preparing for Implementation
Assessment & Customization
Analyze current warehouse layout and automation goals to develop tailored solutions.
Hardware Installation
Implement Movu Robotics systems, including pallet shuttles and conveyors.
Software Integration
Link JASCI with existing ERP/WMS systems for unified operations.
Staff Training
Comprehensive training programs to upskill employees in using JASCI and Movu systems.
Conclusion
The partnership between JASCI Software and Movu Robotics represents the future of warehousing. By integrating intelligent software with advanced robotics, businesses can achieve unprecedented levels of efficiency, accuracy, and scalability.
Whether you're looking to optimize existing operations or prepare for future demands, JASCI and Movu provide the tools to transform your warehouse into a model of modern efficiency.
Ready to Revolutionize Your Warehouse?
Explore how JASCI Software and Movu Robotics pallet shuttle systems can optimize your operations and deliver rapid ROI.
*STOW ROBOTICS & STOW ATLAS is a registered US trademark of STOW INTERNATIONAL (naamloze vennootschap (nv); BELGIUM)
*MOVU ROBOTICS, MOVU & MOVU ATLAS has pending US Trademarks
